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Electric rope shovels P&H 4100XPC AC-90

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  • Nominal payload of 73 to 82 mt (80 to 90 st)
  • Nominal dipper capacity 42 to 49 m3 (54 to 64 yd.3)
  • Ideal for loading 218 to 327 mt (240 to 360 st) haul trucks
  • Proven, consistent high machine availability of at least 90%
  • Optimized dipper geometry for increased fill factors
  • A full suite of service products and consumables are available, including wire rope, GET, crawler shoes and more
  • Mechanical upgrades, repair and rebuild services are available worldwide

The 4100XPC AC-90 electric rope shovel is an AC-drive shovel which complements the highly successful 4100C from a payload perspective while maintaining a high degree of commonality with the 4100XPC AC from a technical perspective. The 4100XPC AC-90 features the latest design and technological upgrades to maximize machine availability and equipment production. 

Centurion electrical control system

The Centurion electrical control system provides superior performance, monitoring, and data integration capabilities.

The supervisory controller, with direct integrated communication with the motor drives, allows precise motor control and fast cycle times. Real-time multi-tasking capability means optimal machine logic sequencing, monitoring, and control.

The I/O system uses the Profibus communication protocol for seamless integration of all shovel subsystems. Low-voltage 23V DC I/O drop points feature open- and short-circuit detection for improved diagnostics and troubleshooting.

The graphical user interface features intuitive, icon-based screens that display vital information, including shovel status, troubleshooting information, and optional production monitoring data and operator feedback.

PreVail remote health management system

The PreVail remote health management (RHM) system provides timely and efficient machine health and performance data. The PreVail RHM system taps into the powerful communication, command, and control capabilities of the shovel’s electrical control system, transforming the data into valuable knowledge, including KPI (key performance indicator) dashboards, graphical analysis tools, predictive modeling, and reporting tools.

When you activate PreVail RHM on your 4100XPC AC-90 shovel, you have access to:

  • Increased asset performance visibility to help you determine when to intervene, minimizing corrective action costs
  • Valuable risk management tools that help reduce troubleshooting time and mean time to recovery
  • Key performance indicator (KPI) benchmarking that makes performance gaps more visible and allow you to set in motion corrective measures to maximize productivity
  • Operating practices analysis that allows you to review and correct operators that are not following best practices for optimal productivity

The initial subscription period of one year is included free; after one year, subscription fees apply.

Advanced control technology

Advanced control technologies include the following:

  • Temperature monitoring system for all DC motors, drum shaft bearings, and shipper shaft bearings
  • Drive programming and analysis software
  • Control logic software
  • I/O device monitoring and fault detection
  • Remote health management
  • Extended speed range in hoist and crowd
  • Automatic Boom Soft Setdown (ABSS) and Boom Profile Protection Envelope to help prevent excessive loading to the attachment during operation
  • Anti-swing-in-bank system to reduce excessive side loading on handle and attachment
  • Host, crowd, and retract limits
  • Automatic lubrication and compressed air systems control
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