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Electric rope shovels P&H 4100C Boss

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  • Nominal payload of 90.7 mt (100 st)
  • Nominal dipper capacity of 44.3 m3 (58.0 yd3)
  • Ideal for loading 172 to 363 mt (190 to 400 st) haul trucks
  • Large crawler shoes for low ground-bearing pressure environments
  • Unique machine attachment and counterweight geometry tailored for oil sand conditions
  • Proven, consistent high machine availability of at least 90%
  • Optimized dipper geometry for increased fill factors
  • A full suite of service products and consumables are available, including wire rope, GET, crawler shoes and more
  • Mechanical upgrades, repair and rebuild services are available worldwide

The 4100C BOSS, with 3505 mm (138 in.) wide crawler shoes, is specifically designed for operations that require low ground-bearing pressure and high digging forces. This shovel, available in both AC and DC versions, is designed specifically for the unique and demanding conditions in oil sand operations.

Working ranges

Height of cut16.9 m55 ft. 4 in.
Radius of cut24.7 m80 ft. 11 in.
Dumping height (door open)*9.5 m31 ft. 0 in.
Floor level radius16.3 m53 ft. 5 in.
Tail swing radius11.6 m38 ft. 0 in.
Operator eye level9.8 m32 ft. 3 in.

*Height shown with bail-type dipper. Heights will be greater with bail-less or compact-bail dippers. Actual dumping height can be greater than door clearance height. 

Capacity

Nominal payload*90.7 mt100 st
Nominal dipper capacity
SAE struck
SAE 2:1

44.3 m3
48.4 m3
 
58.0 yd3
63.0 yd3
Rated suspended load161.0 mt178 st
Optimum truck size172 to 363 mt190 to 400 st

*Payload and dipper capacity are dependent on many factors. Contact us for an analysis of your specific application. 

Overall dimensions

Width14.0 m45 ft. 10 in.
Length17.2 m56 ft. 5 in.
Height over gantry13.4 m43 ft. 10 in.
Width of crawler shoes 3,505 mm138 in.
Width of crawlers (138″) 12.8 m41 ft. 11 in.
Length of crawlers 11.6 m38 ft. 0 in.
Ground clearance1.1 m3 ft. 6 in.
Height: ground to bottom of counterweight slabs 2.8 m9 ft. 1 in. 

Centurion electrical control system

The Centurion electrical control system provides superior performance, monitoring, and data integration capabilities.

The supervisory controller, with direct integrated communication with the motor drives, allows precise motor control and fast cycle times. Real-time multi-tasking capability means optimal machine logic sequencing, monitoring, and control.

The I/O system uses the Profibus communication protocol for seamless integration of all shovel subsystems. Low-voltage 23V DC I/O drop points feature open- and short-circuit detection for improved diagnostics and troubleshooting.

The graphical user interface features intuitive, icon-based screens that display vital information, including shovel status, troubleshooting information, and optional production monitoring data and operator feedback.

PreVail remote health management system

The PreVail remote health management (RHM) system provides timely and efficient machine health and performance data. The PreVail RHM system taps into the powerful communication, command, and control capabilities of the shovel’s electrical control system, transforming the data into valuable knowledge, including KPI (key performance indicator) dashboards, graphical analysis tools, predictive modeling, and reporting tools.

When you activate PreVail RHM on your 4100C BOSS shovel, you have access to:

  • Increased asset performance visibility to help you determine when to intervene, minimizing corrective action costs.
  • Valuable risk management tools that help reduce troubleshooting time and mean time to recovery.
  • Key performance indicator (KPI) benchmarking that makes performance gaps more visible and allow you to set in motion corrective measures to maximize productivity.
  • Operating practices analysis that allows you to review and correct operators that are not following best practices for optimal productivity.

The initial subscription period of one year is included free; after one year, subscription fees apply.

Advanced control technology

Advanced control technologies include the following:

  • Temperature monitoring system for all DC motors, drum shaft bearings, and shipper shaft bearings
  • Drive programming and analysis software
  • Control logic software
  • I/O device monitoring and fault detection
  • Remote health management
  • Extended speed range in hoist and crowd
  • Automatic Boom Soft Setdown (ABSS) and Boom Profile Protection Envelope to help prevent excessive loading to the attachment during operation
  • Anti-swing-in-bank system to reduce excessive side loading on handle and attachment
  • Hoist, crowd, and retract limits
  • Automatic lubrication and compressed air systems control 
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